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ABOUT THE PROJECT

The context

Research Reactors (RRs) are vital to advancing nuclear science and technology, producing medical isotopes for healthcare, and supporting education and training in nuclear fields. These reactors provide critical infrastructure for material testing, neutron scattering, and radiography, offering significant socio-economic benefits that contribute to sustainable development worldwide.

Most of Europe’s RRs have been in operation for over 60 years, approaching the end of their original design lifetimes. While new facilities are under construction, they will only partially replace the required capacity. The ageing reactors face challenges related to material degradation primarily due to radiation-induced damage, threatening their long-term functionality.

Ensuring the continued safe operation (CSO) of these reactors is essential to maintaining their role in nuclear research, the global supply of medical isotopes, and the development of next-generation nuclear technologies. Addressing these challenges requires a deeper understanding of the degradation of materials and components critical to reactor safety and advanced ageing management strategies.

Objectives

Improve the current understanding of the irradiation-induced degradation behaviour and corrosion mechanisms in aluminium alloys in RRs.

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Filling the existing knowledge and data gaps on this topic will contribute to the safe continued operation of Research Reactors and will also provide valuable input for the design of future RRs. To achieve this, the following objectives are defined:

  • Quantitative characterisation of hardening and toughness reduction of Al alloys, as a function of thermal neutron fluence and alloy composition.
  • Investigation of radiation damage on the microstructures of the different RR materials and correlation to the changes in mechanical properties.
  • Development of predictive models for irradiation damage in RR materials.
  • Improve the current understanding on the corrosion behaviour of aluminium alloys during operation conditions and evaluate the effectiveness of prevention and mitigation strategies.

Validate the use of sub-size specimens to monitor the radiation-induced embrittlement of Al alloys in the surveillance programs of RRs

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In order to achieve this, specific objectives are needed. Within these objectives, the dialogue between experiments and numerical simulations based on Finite Element Modelling (FEM) is contemplated:

  • FEM study of specimen size effect on fracture toughness initiation and propagation on as-received and irradiated Al alloys.
  • Experimental investigation of irradiation embrittlement of several RR Al alloys using sub-sized specimens.

Enhance the ageing management of the existing RRs to support their continuous safe operation (CSO)

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To achieve this, some objectives have been defined:

  • Comparison of the national rules and codes, the presently used practices dealing with safety and ageing management of the RRs to determine and fill the gaps.
  • Elaborate recommendations to the National Regulatory Committees regarding the upgrade of RRs safety rules and guidelines.
  • Initiate European level research program on ageing and structural integrity of RRs for EU excellence and competence development.

Impacts

Contributing to Safety and Innovation

Magic-RR is dedicated to ensuring the continued safe operation (CSO) of ageing Research Reactors (RRs). By studying the degradation mechanisms of materials, such as aluminium alloys, the project supports the implementation of the highest safety standards under the Nuclear Safety Directive.

This work will help RR operators, developers, and regulators ensure compliance with safety regulations and improve the operational lifespan of these critical infrastructures.

Strategic and Economic Benefits

The project strengthens Europe’s innovation capacity and competitiveness in research reactor technology. By integrating new knowledge on material behaviour, advanced testing methods, and predictive modelling, Magic-RR supports the design of safer, more efficient reactors.

These advancements open new opportunities for R&D institutes and utilities, reduce costs through improved ageing management, and minimise reactor shutdowns, boosting productivity and ensuring reliable supply chains, including medical isotopes.

Environmental and Societal Impact

Research Reactors are essential for Europe’s energy transition, contributing to the decarbonisation targets outlined in the European Energy Roadmap 2050. Magic-RR supports the long-term operation of reactors that play a key role in material qualification for next-generation nuclear systems.

Additionally, the project secures the supply of medical isotopes vital for healthcare, bridging the gap until new facilities like PALLAS and JHR become operational.

Advancing Scientific Excellence

Magic-RR generates groundbreaking insights into irradiation and corrosion damage in aluminium alloys, developing advanced multi-scale models for predicting material degradation.

These results are expected to have a high scientific impact, with findings published in leading international journals, advancing global knowledge in nuclear materials science.

Work areas

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Irradiation damage of Research Reactor materials at high fluences Led by NRG - Contributors: HUN REN-CER, CEA, CNRS, UR, UKAEA, CNL, Oxford, TU/e, TU Delft

This work area is dedicated to perform the reference and PIE testing, microstructural characterisation of selected aluminium alloys used in Research Reactors (RRs), corrosion testing and multiscale modelling of irradiation damage in Al alloys.


Sub-focus areas:

  • Irradiation damage mechanisms in RR materials.
  • Corrosion behaviour of Al alloys: Prevention and mitigation strategies.
  • Modeling of irradiation damage.
Validation of miniature specimens for surveillance testing of Research Reactors Led by CEA - Contributors: NRG, HUN-REN CER

This work area is focused on an experimental – numerical approach for validation of sub-size specimens for surveillance testing of RRs.


Sub-focus areas:

  • Experimental validation of sub-size specimens for surveillance programs: assessment of hardening based on sub-sized tensile specimens and assessment of fracture toughness based on sub-size C(T) specimens.
  • Numerical modeling to account for size effects on fracture toughness determination.
Ageing management and structural integrity of Research Reactors Led by EK-CER - Contributors: HUN-REN-CER, NRG, NECSA

This work area is dedicated to the ageing management methods of RRs.


Sub-focus areas:

  • Ageing management methods of RRs to support LTO.
  • Best practice guidelines on ageing management and structural integrity.
Communication, Dissemination, Education and Training Led by LGI - Contributors: NRG, HUN-REN-CER, CEA, all partners

This work area will focus on a proper communication and dissemination of the project results.


Sub-focus areas:

  • Public Communication.
  • Dissemination plan, interaction with stakeholders and publications.
  • Dissemination, Education and Training.
Project coordination and management Led by EK-CER - Contributors: NRG, LGI and CEA, all partners

This work area will ensure a proper management of the project.


Sub-focus areas:

  • Project coordination.
  • Project office.
  • Scientific Advisory Board (SAB).